Chapter 14

Soil Blocks

It is always satisfying to find a technique that is simpler, more effective, and less expensive than what existed before.  For the
production of transplants, the "soil block" meets those criteria.  The Dutch have been developing this technique for some 80 years,
but the human experience with growing plants in a cube of "soil" goes back 2,000 years or more.  The story of how cubes or rich mud
were used to grow seedlings by the Aztec horticulturalists of the
chinampas of Xochimilco, Mexico, makes fascinating reading.(Click
here for the full story)  A related technique is the old market gardener's practice of using 4-5 inch cubes of partially decomposed
inverted sod for growing melon and cucumber transplants.

How Soil Blocks Work

A soil block is pretty much what the name implies --a block made out of lightly compressed potting soil.  It services as both the
container and the growing medium for a transplant seedling.  The blocks are composed entirely of potting soil and have no walls as
such.  Because they are pressed out
by a form rather than filled into a form, air spaces provide the walls.  Instead of the roots circling
as they do upon reaching the wall of a container, they fill the block to the edges and wait.  The air spaces between the blocks and the
slight wall glazing caused by the block form keep the roots from growing from one block to another.  The edge roots remain poised for
rapid outward growth.  When transplanted to the field, the seedling quickly becomes established.  If the plants are kept too long in the
blocks, however, the roots do extend into neighboring blocks, so the plants should be transplanted before this happens.                
Despite being no more than a cube of growing medium, a soil block is not fragile.  When first made, it is bound together by the fibrous
nature of the moist ingredients.  Once seeded, the roots of the young plant quickly fill the block and ensure its stability even when
handled roughly.  Soil blocks are the answer for a farm-produced seedling system that costs no more than the "soil" of which it is
composed.

Advantages

The best thing about the soil-block system is that everything that can be done in small pots, "paks", trays, or plugs can be done in
blocks without the expense and bother of a container.  Blocks can be made to accommodate any need.  The block may have a small
depression on the top in which a seed is planted, but blocks can also be made with a deep center hole in which to root cuttings.  They
can also be made with a large hole in which to transplant seedlings.  Or they can be made with a hole precisely the size of a smaller
block, so seedlings started in a germination chamber in small blocks can be quickly transplanted onto larger blocks.
Blocks provide the modular advantages of plug trays with the problems and expense of a plug system.  Blocks free the grower from
the mountains of plastic containers that have become so ubiquitous of late in horticultural operations.  European growers sell bedding
plants in blocks to customers, who transport them in their own containers.  There is no plastic pot expense to the grower, the
consumer, or the environment.  In short, soil blocks constitute the best system I have yet found for growing seedlings.

The Soil-Block Maker

The key to this system is the tool for making soil blocks --the soil-block maker or "blocker".  Basically, it is an ejection mold that forms
self-contained cubes out of a growing medium.  Both hand and machine models are available.  For small-scale production,
hand-operated models are perfectly adequate.  Motorized block-making machines have a capacity of over 10,000 blocks per hour.  
But they way overscaled for a 5-acre vegetable farm.
There are two features to understand about the blocker in order to appreciate the versatility of soil blocks:  the size of the block form
and the size and shape of the center pin.  

The Form

Forms are available to  make 3/4-inch blocks (the mini-blocker), 1-1/2-inch blocks, 2-inch blocks, 3-inch blocks, and 4-inch blocks
(the maxi-blocker).  The block shape is cubic rather than tapered.  Horticultural researchers have found a cubic shape to be superior
to the tapered-plug shape for the root growth of seedlings.
Two factors influence choice of block size --the type of plant and the length of the intended growing period prior to transplanting.  For
example, a larger block would be used for early sowings or where planting outside is likely to be delayed.  A smaller block would
suffice for short-duration propagation in summer and fall.  The mini-block is used only as a germination block for starting seedlings.
Obviously, the smaller the block, the less potting mix and greenhouse space is required (a 1-1/2-inch block contains less than half
the volume of a 2-inch block).  But, in choosing between block sizes, the larger of the two is usually the safer choice.  Of course, if a
smaller block is used, the plants can always be held for a shorter time.  Or, as is common in European commercial blocking
operations, the nutrient requirements of plants in blocks too small to maintain them can be supplemented with soluble nutrients.  The
need for such supplementary fertilization is an absolute requirement in plug-type systems, because each cell contains so much less
soil than a block.  The popular upside-down pyramid shape, for example, contains only one-third the soil volume of a cubic block of
the same top dimension.
My preference is always for the larger block, first because I believe it is a false economy to stint on the care of young plants.  Their
vigorous early growth is the foundation for later productivity.  Second, I prefer not to rely on soluble feeding when the total nutrient
package can be enclosed in the block from the start.  All that is necessary when using the right size block and soil mix is to water the
seedlings.
Another factor justifying any extra volume of growing medium is the addition of organic matter to the soil.  If lettuce is grown in 2-inch
blocks and set out at a spacing of 12 by 12 inches, the amount of organic material in the blocks is equivalent of applying 5 tons of
compost per acre!  Since peat is more than twice as valuable as manure for increasing long-term organic matter in the soil, the blocks
are actually worth double their weight in manure.  Where succession crops are grown, the soil-improving material added from the
transplanting alone can be substantial.

The Pin

The pin is the object mounted in the center of the top press-form plate.  The standard seed pin is a small button that makes an
indentation for the seeds in the top of the soil block.  This pin is suitable for crops with seeds the size of lettuce, cabbage, onion, or
tomato.  Other pin types are dowel- or cube-shaped.  I use the cubic pin for melon, squash, corn, peas, beans, and many other
seeds of those dimensions.  A long dowel pin is used to make a deeper hole into which cuttings can be inserted.  Cubic pins are also
used so a seedling in a smaller block can be potted on to a larger block; the pin makes a cubic hole in the top of the block into which
the smaller block is placed.  The different types of pins are easily interchangeable.

Blocking Systems

The 3/4-inch block made with the mini-blocker is used for starting seeds.  With this small block, enormous quantities of modular
seedlings can be germinated on a heating pad or in a germination chamber.  This is especially useful for seeds that take a long time
to germinate, because a minimum of space is used in the process.
Mini-blocks are effective because they can be handled as soon as you want to pot on the seedlings.  The oft-repeated admonition to
wait until the first true leaves appear before transplanting is wrong.  Specific investigations by W.J.C. Lawrence, one the early
potting-soil researchers, have shown that the sooner young seedlings are potted on, the better is their eventual growth.  (Click here
for the full story)
The 1-1/2 -inch block is used for short-duration transplants of standard crops (lettuce, brassicas) and as the seed block for
cucumbers, melons, and artichokes by using the large seed pin,  When fitted with a long dowel pin it makes excellent for rooting
cuttings.
The 2-inch block is the standard for longer-duration transplants.  When fitted with the 3/4-inch cubic pin, it is used for germinating
bean, pea, corn, or squash seeds and for the initial potting on of crops started in mini-blocks.
The 3-inch block fitted with a 3/4-inch cubic ;in offers the option to germinate many different field crops (squash, corn cucumber,
melon) when greenhouse space is not critical.  It is also an ideal size for potting on asparagus seedlings started in mini-blocks.
The 4-inch block fitted with a 1-1/2-inch or 2-inch cubic pin is the final home of artichoke, eggplant, pepper, and tomato seedlings.  
Because of its cubic shape, it has the same soil volume as a 6-inch pot and can grow exceptional plants of these crops to their five to
eight-week field transplant age.

Other Pin Options

In addition to the pins supplied with the blocker, the grower can make a pin of any desired size of shape.  Most hard materials (wood,
metal, or plastic) are suitable, as long as the pins have a smooth surface.  Plug trays can be used as molds and filled with
quick-hardening water putty to make many different sizes of pins that allow the integration of the plug and block systems.

Blocking Mixes

When transplants are grown, whether in blocks or pots, their rooting area is limited.  Therefore the soil which they grow must be
specially formulated to compensate for these restricted conditions.  For soil blocks, this special growing medium is called a
blocking
mix
.  The composition of a blocking mix differs from ordinary potting soil because of the unique requirements of block-making.  A
blocking mix needs extra fibrous material to withstand being watered to a paste consistency and then formed into blocks.  Unmodified
garden soil treated way would become hard and impenetrable.  A blocking mix also needs good water-holding ability, because the
blocks are not enclosed by a nonporous container.  The bulk ingredients for blocking mixes are peat, sand, soil, and compost.  
Store-bought mixes can also work, but most will contain chemical additives not allowed by many organic certification programs.  If you
can find a commercial peat-perlite mix with no additives, you can supplement it with the soil, compost, and extra ingredients described
below.
In the past few years commercial, preformulated organic mixes with reasonably good growth potential have begun to appear on the
market.  However, shipping costs can be expensive if you live far away from the supplier.  To be honest, I have yet to find any of
these products that will grow as nice seedlings as my own homemade mixes.


Peat

Peat is a partly decayed, moisture-absorbing plant residue found in bogs and swamps.  It provides the fiber and extra organic matter
in a mix.  All peats are not created equal, however, and quality can vary greatly.  I recommend using the premium grade.  Poor-quality
peat contains a lot of sticks and is very dusty.  The better-quality peats have more fiber and structure.  Keep asking and searching
your local garden suppliers until you can find good-quality peat moss. Very often a large greenhouse operation that makes its own
mix will have access to a good product.  The gives "body" to a block.

Sand

Sand or some similar granular substance is useful to "open up' the mix and provide more air porosity.  A coarse sand with particles
having 1/8- to 1/16- inch diameter is the most effective.  I prefer not to use vermiculite, as many commercial mixes do, because it is
too light and tends to be crushed in the block-making process.  If I want a lighter-weight mix I replace the sand with coarse perlite.  
Whatever the coarse product involved, adequate aeration is the key to successful plant growth in any medium.

Compost and Soil

Although most modern growing mediums no longer include any real soil, I have found both soil and compost to be important for plant
growth in a mix.  Together they replace the "loam" of the successful old-time potting mixtures.

[Loam is made by stacking layers of sod from a grass field upside-down to decompose for a year or two.  The development of the old loam-based mixes is
well covered in Seed and Potting Composts
by W.J.C. Lawrence and J. Newell (London:  Allen & Unwin, 1939).  I based my earliest mixes on modifications
of their formulas by using soil and compost to replace the loam.
]

In combination with the other ingredients, they provide stable, sustained-release nutrition to the plants.  I suspect the most valuable
contribution of the soil may be to moderate any excess nutrients in the compost, thus giving more consistent results.  Whatever the
reason, with soil and compost included there is no need for supplemental feeding.
Compost is the most important ingredient.  It is best taken from two-year-old heaps that are fine in texture and well decomposed.  The
 compost heap must be carefully prepared for future use in potting soil.  I use no animal manure in the potting-mix compost.  I
construct the heap with 2- to 6-inch layers of mixed garden wastes (e.g., outer leaves, pea vines, weeds) covered with a sprinkling of
topsoil and 2 to 3 inches of straw sprinkled with montmorillionite clay (Montmorillionite clay is an expanding-lattice clay that has been
determined to have both biotic and abiotic effects in aiding the conversion of organic matter into stable humus.  The resulting clay
humus fraction that develops is very beneficial to soil fertility and plant growth.).  The sequence is repeated until the  heap is
complete.  The heap should be turned once the temperature rises and begins to decline so as to stimulate further decomposition.
There are no worms involved in our composting except those naturally present, which is usually a considerable number.  (I have
purchased commercial worm composts [castings] as a trial ingredient, and they did make an adequate substitute for our compost.)  
Both during breakdown and afterwards the heap should be covered with a landscape fabric.  I strongly suggest letting the compost sit
for an additional year (so that it is one and a half to two years old before use); the resulting compost is well worth the trouble.  The
better the compost ingredient, the better the growth of the plants will be.  The exceptional quality of seedlings grown in this mix is
reason enough to take special care when making a compost.  Compost for blocking mixes must be stockpiled the fall before and
stored where it won't freeze.  Its value as a mix ingredient seems to be enhanced by mellowing in storage over the winter.
Soil refers to fertile garden soil that is also stockpiled ahead of time.  I collect it in the fall from land which onions have just been
harvested.  I have found that seedlings (onions included) seem to grow best when the soil in the blocking mix has grown onions.  I
suspect there is some biological effect at work here, since crop-rotation studies have found onions (and leeks) to be highly beneficial
preceding crops in a vegetable rotation.  
[T.E. Odland, R.S. Bell and J.B. Smith, "The Influence of Crop Plants on Those Which Follows: V."  Bulletin
No. 309.  (Kingston, RI:  Rhode Island Agricultural Experiment Station, 1950).]  
The soil and compost should be sifted through a 1/2-inch mesh
screen to remove sticks, stones, and lumps.  The compost and peat for the extra-fine mix used either for mini-blocks or for the
propagation of tiny flower seeds are sifted through a 1/4-inch mesh.

Extra Ingredients

Lime, blood meal, colloidal phosphate, and greensand are added in smaller quantities.

Lime.  Ground limestone is added to adjust the pH of the blocking mix.  The quantity of lime is determined by the          amount of
peat, the most acidic ingredient.  The pH of compost or garden soil should not need modification.  My experience, as well as recent
research results, has led me to aim for a growing-medium pH between 6 and 6.5 of all the major transplant crops.  Those growers
using different peats in the mix may want to run a few pH tests to be certain.  However, the quantity of lime given in the formula below
works for the different peats that I have  encountered.
Blood Meal.  I find this to be the most consistently dependable slow-release source of nitrogen for growing mediums.  English
gardening books often refer to hoof-and-horn meal, which is similar.  I have also used crap-shell meal with great success.  Recent
independent research confirms my experience and suggests that cottonseed meal and dried whey sludge also work well.  
[B. Gagnon
and S. Berrourard, "Effects of Several Organic Fertilizers on Growth of  Greenhouse Tomato Transplant."  
Canadian Journal of Plant Science, vol. 74, no. 1
(1994), pp. 167-68.]
 
Colloidal Phosphate.  A clay material associated with phosphate rock deposits and containing 22 percent P2O5.      The finer the
particles the better.
Greensand.  Greensand contains some potassium but is used here principally as a broad-spectrum source of   micronutrients.  A
dried seaweed product like kelp meal can serve the same purpose, but I have achieved more consistnet results with greensand.

The last three supplementary ingredients --blood meal, colloidal phosphate and greensand --when mixed together in equal parts are
referred to as the "base fertilizer."

Blocking Mix Recipe

A standard 10-quart bucket is the unit of measurement for the bulk ingredients.  A standard cup measure is used for the
supplementary ingredients.  This recipe makes approximately 2 bushels of mix.  Follow the steps in the order given.

3          buckets brown peat
1/2       cup lime.  
Mix.
2          buckets coarse sand or perlite
3          cups base fertilizer.  
Mix.
1          bucket soil
2          buckets compost

Mix all ingredients together thoroughly.

The lime is combined with the peat because that is the most acidic ingredient.  Then the sand or perlite is added.  The base fertilizer
is mixed in next.  By incorporating the dry supplemental ingredients with the peat in this manner, they will be distributed as uniformly
as possible throughout the medium.  Next add the soil and compost, and mix completely a final time.
To use this recipe for larger quantities, thin of it measured in "units".  The unit can be any size, so long as the ratio between the bulk
and the supplementary ingredients is maintained.  A "unit" formula would call for:

30 units          brown peat
1/8 unit           lime
20 units          coarse sand or perlite
3/4 unit           base fertilizer
10 units          soil
20 units          compost

Mini Block Recipe

A different blend is used for germinating seeds in mini-blocks.  Seeds germinate better in a "low-octane" mix, without any blood meal
added.  The peat and compost are finely screened through a 1/4-inch mesh before adding them to the mix.

16 parts          brown peat                                                                              4 gallons
1/4 part           colloidal phosphate                                                                 1 cup
1/4 part           greensand  (
If greensand is unavailable, leave it out.             1 cup
             Do not substitute a dried seaweed product in this mix.)
4 parts            compost (well decomposed)                                                    1 gallon

Sterilizing the Mix

In more than 20 years of using homemade mixes, I have never sterilized them.  And I have not had problems.  I realized early on that
damping-off and similar seedling problems, which are usually blamed on unsterilized soil, are actually a function of cultural mistakes
like overwatering, a lack of air movement, not enough sun, overfertilization, and so forth.  Good, fertile garden soil and well prepared
compost contain many organisms that benefit seedling growth.  If you "sterilize" these ingredients you lose the benefits of a live mix
without gaining the advantages that are achieved through proper seedling management.  Recent university studies agree and
emphasize the specific value of finished compost as a disease-suppressing ingredient in growing mixes.  
[Harry A.J. Hoitink, "Bases for the
Control of Soilborne Pathogens with Composts,"
Ann. Rev. Phytopath, vol. 24 (1986), pp. 93-114.]
[H.A.J. Hoitink, Y. Inbar, and M.J. Baehun, "Status of Compost-Amended Potting Mixes,"
Plant Disease (Sept 1991), pp. 869-73]

Nitrogen Reaction

With certain crops (mostly the more delicate bedding-plant flowers) there may be a further consideration.  Where organic sources of
nitrogen like blood meal or the old-time hoof-and-horn meal are included in a mix, the mineralization of the nitrogen by biological
processes and the consequent production of ammonia can inhibit plant growth for a period of time after the mix is made, especially if
moisture and temperature levels are high.  
[A.C. Bunt, Modern Potting Composts (University Park, PA:  Penn State University Press, 1976).]  If you
use a dried seaweed product instead of greensand this consideration probably applies as well.  To avoid this reaction, make up the
mix fresh as you need it and never store it for more than three weeks.  To my knowledge I have never been bothered by this problem,
but I feel it is worth mentioning.  In my experience, when the mix is stored for more than three months, it actually gets better, as all the
ingredients seem to mellow together.  
One of the European organic farms I visited actually processed their mix for a whole year before using it by layering the ingredients
--horse manure on the bottom, then leaf mold, then compost --in a cold frame and growing first a crop of cabbage, followed by
melons, then mache.  After the manure, leaf mold, an compost have been "processed" for a year by the roots of those crops, they
become the basis for the mix.  Seven parts of the processed ingredients are mixed with three parts of peat, rock powders are added,
and the mix is ready.  Another grower of my acquaintance uses only pure compost for growing seedlings in flats and plug trays.  I
relate those stories as examples of the extremely wide variety of answers that different growers have found to the potting soil
question.  The formulas I have given above the answers that worked well so far for me.  They are not the only answers.

Moistening the Mix

Water must be added to wet the mix to blocking consistency.  The amount of water varies depending on the initial moisture content of
the ingredients.  On average, to achieve a consistency wet enough for proper soil block-making, the ratio of water to mix by volume
will be about 1 part water to every 3 parts mix.  A little over 2-1/2 gallons of water should be added to every cubic foot of mix.
For successful soil block-making, be sure to use a mix that is wet enough.  Since this will be much wetter than potting mixes used for
pots or flats, it takes some getting used to.  The most common mistake in soil block making is to try to make blocks form a mix that is
too dry.  The need to thoroughly wetten the mix is the reason why the mix requires a high percentage of peat, to give it the necessary
resiliency.  

Handling Soil Blocks

Many large soil block-making operations set the newly formed and seeded blocks by the thousands on a plastic sheet on the floor of
the greenhouse.  When they are ready to go the field, the blocked seedlings are lifted with a broad, fine-tined fork and slid into
transport crates.  These crates have high sides so they can be stacked for transport without crushing the seedlings.  In lieu of these
special crates, two other options are practical for small-scale production.
Simple three-sided wooden flats work well for soil blocks.  The inside dimensions are 18-3/4 inches long by 8 inches wide by 2 inches
high.  Three-quarter-inch stock is used for the sides and 1/2-inch stock for the bottom.  One flat holds 60 of the 1-1/2 blocks, 36 of
the 2-inch blocks, or 18 of the 3-inch size.  These soil block flats are efficient to use in the greenhouse, because the benches need to
be no more than 2 x 4s spaced to hold two rows of flats side by side.  Low-sided flats such as these are not stackable  when filled with
plants.  For transport, a carrying rack with spaced shelves is required.
The flats have only three sides so the blocked seedlings can be easily removed from the open side one at a time as they are being
transplanted in the field.  The flat is held in one hand by the long side while soil blocks are quickly placed in holes in the soil with the
other.  Similar three-sided flats (half as wide and only 3/4 inch high at the sides) are used for mini-blocks.  Since they are th same
length as the others, they fit two to a space on the greenhouse bench for modular efficiency.  Each of these flats holds 120
mini-blocks.

Bread Trays

When handling greater quantities of blocks, you can use the large plastic-mesh bread trays seen in bread delivery trucks.  They can
generally be bought used at a reasonable cost from regional bakeries.  Since the sides on these trays are higher than all except the
tallest seedlings, they can be stacked for transport.  Bread trays vary in size, but on average each tray can hold 200 of the 1-1/2inch
blocks and proportionally few of the larger sizes.
Results are excellent with bread trays.  What with the open mesh sides and bottom plus the air spaces between the blocks, the roots
of the seedling remain poised at all five potential soil-contact surfaces.  The bread trays are not as easy to handle for field
transplanting as the smaller three sides flats, but they become manageable with practice.

Making Soil Blocks

The wet mix should be spread on a hard surface at a depth thicker than the blocks to be make.  The soil-block maker is filled by
pressing it into the mix with a quick push and a twisting motion to seat the material.  Lift the soil blocker, scrape off any excess mix
against the edge of a board, and place the blocker on the three-sided flat, the bread tray, the plastic sheet, a concrete floor, or other
surface.  The blocks are ejected by pressing on the spring-loaded handle and raising the form in a smooth, even motion.  
(Occasionally, if the mix is shade too moist, some blocks may fall out when you lift the blocker.  If you first tip the blocker slightly with a
quick motion before lifting it, you break the moist suction between the soil blocks and the surface beneath them, ensuring that the
blocks remain inside the blocker.)  After each use the soil blocker is dipped in water to rinse it.  A surprising rate of block production
(up to 5,000 per hour using the 1-1/2-inch commercial-scale model) will result with practice.

Seeding the Blocks

Each block is formed with an indentation in the top to receive the seed.  The handmade blocks are usually sown by hand.  With the
motorized blockers, the sowing as well as the block-forming is mechanized.  An automatic seeder mounted over the block belt drops
one seed into each indentation as the blocks pass under it.  These motorized models are too large and expensive for the small-scale
grower, but if a group of growers get together, there is a role for one of them in a specialized seedling operation.  Small farmers
always benefit from such cooperative arrangements and should consider participating whenever the opportunity arises.

Single-Plant Blocks

One seed is sown per block.  There is a temptation to use two (just to be on the safe side), but that is not necessarty.  Germination is
excellent in soil blocks because of the ease with which ideal moisture and temperature conditions can be maintained.  The few seeds
that don't germinate are much less of a problem than the labor to thin all those that do.  Of course, if th seed is of questionable
vitality, it is worth planting more than one seed per block, but obviously it pays to get good seed to begin with.
Seeding can be done the fingers for large seeds such as cucumber, melon, and squash.  Finger-seeding is also possible for small
seeds that have been pelleted, although pelleted seeds are not easily available in most varieties, and naked seeds are more
commonly used.  The small seeds can be more accurately handled by using a small thin stick, a sharpened dowel, a toothpick, or
similar pointed implement.  Seeds are spread on a dish.  The top of the stick is moistened in water and touched to one seed.  The
seed adheres to the tip and is moved to the seed indentation in the top of a soil block and deposited there.  The solid, moist block
has more friction than the tip of the stick, so the seed stays on the block.
Another obvious technique is to crease one side of a seed packet or use any other V-shaped container and tap out the seeds by
striking the container with the fingers or a small stick.  The Park Seed Company sells small seeds in packets made of a heavy metal
foil.  If you take a pair of scissors and cut and crease an empty packet, as shown at left, the resulting "seed tapper" works
exceptionally well, even for tiny seeds.  Put only enough seeds in the packet at one time so they can be tapped out in a single row
without bunching up.
Commercial seeding aids are available that aim to either wiggle, click, or vibrate th seeds out one by one.  There are electrically
operated vacuum seeders for the small-scale grower than can be adapted to seeding soil blocks.  I have experimented with a
nonelectric, homemade vacuum seeder specifically for mini-blocks which gets its suction from the return stroke of a foot-powered
pump for rubber rafts.  I haven't quite perfected the suction tips yet, but I will get it right one of these days.  Instructions for a
homemade, multipoint vacuum seeder are given in a recent issue of
HortScience.[J.L. Townsend, "A Vacuum Multi-Point Seeder for
Pots,"  
HortScience, vol.22, no.6 (1987), p. 1328]  Growers should try such aids and decide for themselves whether they are worth it.  
Whichever method is used though, the seeding should be done carefully to ensure that the seeds are accurately planted in each
block.
In practice, these planting techniques quickly become efficient and precise.  Remember that for many crops the soil-block system
avoids all intermediate potting on.  Crops are started in the block and later go directly to the field.  That savings in time alone is worth
effort required to become proficient at single-seeding.

Germination

I never cover the seeds planted in mini-blocks.  Oxygen is important for high-percentage seed germination.  Thus, even a thin
covering of soil or potting mix can lower the germination percentage.  I find that to important for all small flower seeds also.  If the
sowing instructions suggests the seeds need darkness to germinate, I cover the flats temporarily with a sheet of black plastic.  I keep
the moisture level high during the germination period by misting frequently with fine spray of water.  For the larger-seeded crops in
the larger blocks, I get sturdier seedlings if I cover the seeds.  I do that by sprinkling a thin layer  of potting soil over the top of the
blocks.  
The third key to high-germination percentage, in addition to air and moisture, is temperature.  Ideal temperature for germination can
best be maintained by using a thermostatically controlled soil-heating pad under the blocks.  Although there new low-watt models
composed of a thin metal heating grid between layers of plastic, I still prefer the old heavy-duty model consisting of a 1/4-inch-thick
red-rubber pad with heating cables embedded within.  The temperature is controlled at the desired setting by a remote thermostatic
probe inserted into the potting soil or in the gap between the soil blocks.  I use a temperature of 70-75 degrees F. (21-24 degrees C.)
for most crops.  For asparagus, cucumber, eggplant, melon, pepper, and squash, I use a setting of 75-80 degrees F.  (24-27
degrees C.).

Multiplant Blocks

Although I have stressed the wisdom of sowing only one seed per block, there is an important exception to that rule --the multiplant
soil block.  In this case 3 to 12 seeds are deliberately planted in each block with no intention of thinning.  Many crops grow normally
under multiplant conditions, and transplant efficiency is enhanced by putting out clumps rather than single plants.
The concept of the multiplant block is based on spatial rather than linear plant distance in the field.  For example, say the average
ideal in onion spacing is one plant every 3 inches in rows spaced 12 inches apart.  Multiplants aim at an equivalent spacing of four
onions per square foot.  The difference is that all four onions are started together in one block and grow together until harvest.  Since
it is just as easy to grow four plants to the block as it is to grow one, there is now only one-quarter the block-making work and
greenhouse space involved in raising the same number of plants.  A similar advantage is realized when transplanting the seedlings to
the field.  When four plants can be handled as one, then only a quarter as many units need to be set out.  Although bunched
together, the plants will have extra space all around them.  The onions grow normally in the clump, gently push each other aside,
attaining a nice round bulb shape and good size.
Not only bulb onions but scallions (green onions) thrive in multiple plantings.  Scallions are seeded 10-12 per block and grow in a
bunch ready to tie for harvest.  Weeding between the plants in the row is no longer a chore, since the wider spaces allow for easy
cross-cultivation with a hoe.  Obviously, multiplant blocks must be transplanted to the field a bit sooner (at a younger age) than
single-plant blocks because of the extra seedling competition in the limited confines of the block.  
Multiplant blocks can be sown either seed by seed or in bunches.  For counting out seeds, one of the wiggle, click, or vibration
seeders have a place here in speeding up the seeding operation, though at the sacrifice of some accuracy.  When I need to be
precise, I first tap the number of seeds required into a 1/4 teaspoon measure so I can be sure of the count before sowing the soil
block.  Tiny scoops or spoons or other small-volume measures can be fabricated by the grower to hold 5, 12, or whatever number of
seeds.  These are used to scoop up the seeds and dump them in each seed indentation.  This method is not as accurate as
counting, but it is a lot faster.
Multiplant soil blocks are an efficient option for a number of crops.  In my experience onions, scallions, leeks, beets, parsley, spinach,
corn, pole beans, and peas have been outstandingly successful in multiple plantings.  Spinach, corn, pole beans, and peas, which
are rarely transplanted, even for the earliest crop, become a much more reasonable proposition  when the transplant work can be cut
by 75 percent.  European growers claim additional good results with cabbage, broccoli, and turnips planted at three to four seeds per
soil block.

Watering

Soil blocks are made in a moist condition and need to be kept that way.  Their inherent moisture is what makes them such an ideal
germination medium.  It is therefore most important that blocks are not allowed to dry out, which can result both in a check to plant
growth and difficulty rewetting.  When blocks are set out on a bench or greenhouse floor, the edge blocks are the ones that are most
susceptible to drying.  A board the same height as the soil blocks placed along an exposed edge will help prevent this.  Since the
block has no restricting sides, the plants never sit in too much water.  The block itself will take up no more water than it can hold.
To prevent erosion of the soil block, watering at first should be done gently with a very fine rose.  If the rose is not fine enough, the
mini-blocks should be misted rather than watered.  Once the plants in blocks are growing, water can be applied through any fine
sprinkler.  Extra care in attention to watering is a general rule successful soil block culture.  It will be repaid many times over in the
performance of the seedlings.

Potting On

Potting on is the practice of starting seeds in smaller blocks and then setting those soil blocks into larger soil blocks for further
growth.  Since most crops benefit form the bottom heat to ensure and speed up germination, this practice makes efficient use of
limited space in germination chambers or on heating pads.  For example, 240 mini-blocks fit into the same space as only 36 of the
2-inch blocks.
Potting on blocks is quickly accomplished in one-third the time required for potting on bare-root seedlings.  The smaller block easily
fits into a matching size hole in a larger block.  The mini-blocks are usually potted on to 2-inch soil blocks and those, in turn, to 4-inch
maxi-blocks.
The 2-inch blocks are easily potted on using the fingers.  For the mini-blocks, some form of transplant tool for lifting the blocks and
pressing them into the cavity will be useful.  One of the best implements for this job is a flexible artist's pallet knife.  It provides the
extra dexterity necessary to handle mini-blocks with speed and efficiency.

Keep Them Growing

Potting on should be carried out as soon as the seeds have germinated in the mini-blocks and before the roots begin growing out of
the small cubes.  The less stress seedlings encounter the better.  Crops like tomatoes and peppers need to be given progressively
more space as they grow .  They produce the best transplants when they are spaced for enough apart so that their leaves never
overlap those of another plant.
For ease of moving, the 4-inch blocks can be set on pieces of tile or shallow saucers and moved in that small "flat" as necessary.  Or,
if they are set directly on a smooth surface, the best tool for handling them is a heavy-duty kitchen spatula.  It is easy to slide it
underneath, and the blocks can then be safely lifted and moved.  There is as much soil volume in a 4-inch maxi-block s there is in a
conentional 6-inch pot.  It grows a first-class tomato plant.
Eliot Coleman Gardening Class
Reprinted from the New Organic Grower by Eliot Coleman copyright (c) 1995 used with permission from
Chelsea Green Publishing Co., White River Junction, Vermont (www.chelseagreen.com)
To be continued in Chapter 15:  
Setting Out Transplants
I believe that a revolution can begin from this one strand
of straw...For me, I believe this revolution is very real.
--Masanobu Fukuoka
"The One-Straw Revolution"
Coleman, PottingBlocks.com, Season Cycles,  Old Farm Boy,  Ladbrooke, Micro 20, Mini 4, Mini 5, Maxi 1, Multi 12, Multi 20, Multi 6, Multi 4, Mega 1,
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